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How to Forge Spike Knife from a Railroad Spike?

Railroad spike is wildly used in railway, and it is one of the most important parts to fasten the rail and the sleeper. In addition, it can also be made as railroad spike artwork such as rail spike knife, chisel, bottle opener and other interesting figures, they can bring a lot of joy to people’s life.

Now I will tell you how to make the rail spike knife from railroad spike, this method is interesting and safe.

railroad spike into railroad spike knife

1. Prepare Your Material

the material used to forge railroad spike
the material used to forge railroad spike
The material you need to prepare include:
1. A forge (mine is an old hibachi style grill lined with refractory cement using a dollar store hair dryer as a bellow)
2. An anvil (I use a steel I beem and a slab of granite)
3. Hammers (I use a 3lb mini sledgehammer and a 16oz framing hammer for reasons unknown to me)
4. Tongs (I made mine)
5. Bench vice
6. Angle Grinder
7. 2 good size crescent wrenches (I only have one and a monkey wrench)
8. A handy dandy railroad spike
the material used to forge railroad spike knife

2. Twist the Handle for Beauty

twist the handle of spike knife
twist the handle of spike knife
When you prepare all the things ready, the first you need to do is to heat the half of spike with head. After it becomes reds, take it to your bench vice and clamp the head and grab your wrenches, making them like the picture shown as above. Twist the half head parts as you like, I think a rotation or a rotation and a half is suitable.

 

3. Take Out the Tip

The next step you need to take out of the spike for forging the blade, before the forging, keep the four sides equal and in uniform is necessary.

Then strike the sides of to the blade to start your bevel the blade will start to curve towards the back if you want to straighten it simply work on the blades back to reverse this.

4. Shaping The Blade

how to make railroad spike knife

First choose the part you want it to be the blade edge up, keep it flat and hammer the tip on an angle, making it a flat back. Then strike the sides of the blade and make the blade flat and smooth. Turn to forge the back so that it is flat and straight as the opposite side.

5. Bend the Handle

how to make railroad spike knife
At this time, it may look like a knife but we haven’t finished all the steps. The whole spike looks like straight and we need to make it more like a knife with the curve. What we need to do is to elevate the blade portion with the edge facing up, while the handle is heated a few whacks with the curve straight down.

 

6. Grinding the Railroad Spike Knife

how to make railroad spike knife

This is an individual angle grinder, you can use your own grinder to clean off all the scales and grind away the things you don’t want, making your spike knife more and more perfect.

Ok now we're get close to the final product now what I do at this point is get my blade edge sharp but I don't polish anything because we need to heat treat the blade and temper it by heating it in the forge to a red/orange heat and quenching it in either water or oil after that toss it in the oven at around 350-400 for about an hour and let it cool.

7. Heat Treating the Blade of Spike Knife

how to make railroad spike knife

After the grinding of spike knife, we need to heat treat the blade. Heat the blade into a red/orange heat and quenching it in either water or oil after that toss it in the oven at around 350-400 for about an hour and let it cool.

If you need railroad spike, we can provide professional railroad spikes for you. Different types of rail spikes are avaliable according to you requirement!


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